Machines

Friday, April 29, 2011

Locomotive boiler

      A locomotive boiler has three main components : a double walled firebox ; a horizontal , cylindrical "boiler barrel" containing a large number of small flue-tubes ; and a smokebox with chimney , for the exhaust gases. The boiler barrel contains larger flue-tubes to carry the superheater elements , where present. Forced draught is provided in  the locomotive boiler by injecting exhausted steam back into the exhaust via a blast pipe in the smokebox.
      Locomotive-type boilers are also used in traction engines ,  steam rollers , portable engines and some other steam road vehicles. The inherent strength of the boiler means it is used as the basis for the vehicle : all the other components , including the wheels are mounted on brackets attached to the boiler. It is rare to find superheaters designed into this type of boiler and they are generally much smaller (and simpler) than railway locomotive types.
      The locomotive-type boiler is also a characteristic of the overtype steam wagon , the steam-powered fore-runner of the truck. In this case , however , heavy girder frames make up the load-bearing chassis of the vehicle and the boiler is attached to this.

Wednesday, April 27, 2011

Scotch marine boiler

      The Scotch marine boiler differs dramatically from its predecessors in using a large number of small-diameter tubes. This gives a far greater heating surface area for the volume and weight. The furnace remains a single large-diameter tube with the many small tubes arranged above it. They are connected together through a combustion chamber - an enclosed volume contained entirely within the boiler shell - so that the flow of flue gas through the fire-tubes is from back to front. An enclosed smokebox covering the front of  these tubes leads upwards to the chimney or funnel. Typical Scotch boilers had a pair of  furnaces , larger ones had three. Above this size , such as for large steam ships , it was more usual to install multiple boilers.


Side-section of a Scotch marine boiler: the arrows show direction of flue gas flow; the combustion chamber is on the right, the smokebox on the left

Tuesday, April 5, 2011

Lancashire boilers (Fire-tube boilers)

      The Lancashire boiler is similar to the cornish , but has two large flues containing the fires. It was the invention of William Fairbairn in 1844 , from a theoretical consideration of the thermodynamics of more efficient boilers that led him to increase the furnace grate area  relative to the volume of water.
      Later developments added Galloway tubes (after their inventor , patented in 1848) , crosswise water tubes across the flue , thus increasing the heated surface area. As these are short tubes of large diameter and the boiler continues to use a relatively low pressure , this is still not considered to be a water-tube boiler. The tubes are tapered , simply to make their installation through the flue easier.


Lancashire boiler in Germany